Senior Mechanical Engineer (Battery and Docking Station)

Apptronik is seeking a Senior Mechanical Engineer – Battery and Docking Station to lead the mechanical design and development of the battery system and autonomous docking infrastructure for our humanoid robot, Apollo. This role is responsible for delivering robust, manufacturable, and serviceable battery pack and docking station solutions that enable reliable charging, seamless battery integration, and long-term field performance. You will work across mechanical, electrical, controls, manufacturing, and systems engineering teams to develop products that operate safely and reliably in demanding real-world environments.

ESSENTIAL DUTIES AND RESPONSIBILITIES or KEY ACCOUNTABILITIES

• Battery System Design: Lead the mechanical design and integration of battery packs, enclosures, mounting systems, structural components, and service interfaces while meeting performance, safety, and manufacturability requirements.
• Docking Station Development: Design autonomous docking stations, charging interfaces, alignment mechanisms, and structural assemblies that enable reliable robot charging and battery engagement under repeated use.
• Mechanical Architecture: Define mechanical architectures for battery retention, thermal interfaces, sealing strategies, connector protection, and structural load paths throughout the battery and docking systems.
• Cross-Functional Integration: Collaborate closely with Electrical, Controls, Systems, Firmware, and Software teams to ensure seamless integration between charging hardware, battery electronics, sensing, and robotic operation.
• Analysis & Validation: Perform structural, thermal, and tolerance analyses to validate designs. Support prototype testing, root cause investigations, and design iterations using both simulation and physical testing.
• Prototype Development: Build and evaluate prototypes through laboratory and field testing, identifying opportunities to improve durability, usability, and reliability.
• DFM & Production Support: Partner with Manufacturing, Supply Chain, and Quality teams to optimize designs for production, assembly, cost, serviceability, and scalability.
• Supplier Collaboration: Work directly with suppliers to develop components, review manufacturability, resolve technical issues, and qualify production-ready hardware.
• Reliability & Safety: Ensure battery and docking systems meet safety, environmental, and reliability requirements through rigorous design reviews, testing, and validation.
• Technical Leadership: Mentor junior engineers, establish mechanical design best practices, and drive engineering excellence across battery and charging hardware development.

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