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Senior Manufacturing Engineering (Burnet, TX)

Entegris · Austin, TX · Posted 7 days ago

$86k–$126konsiteic
3+ yrs expStatistical Process ControlStatistical Data Analysis8DFMEA5 WhyRoot Cause AnalysisFishbone DiagramMinitab

Own failure analysis and continuous improvement for complex specialty chemical containers that support semiconductor manufacturing, with capacity expansion projects from business case to completion.

Senior Manufacturing Engineering (Burnet, TX)

The Role Entegris is currently seeking a Senior Manufacturing Engineer to join our Manufacturing Engineering team. This position will be based in our Burnet, TX facility.

In this role, you will be a key player on a dynamic, skilled team whose objective is to sustain and continuously improve highly complex containers for specialty chemical products used in semiconductor manufacturing. Our specialty chemicals enable our customers to build high-performance semiconductor products. You will be primarily responsible for the engineering component of the container hardware work cell, supporting day-to-day operations. supporting data-driven operational planning, cross-functional leadership, process optimization, organizational improvement initiatives, and strategic decision-making through quantitative analysis of manufacturing performance, capacity utilization, quality metrics, and process effectiveness.

What You’ll Do

  • Lead continuous improvement projects both individually and in collaboration with cross functional team members following robust change control processes and using statistical data analysis to support qualification.
  • Leverage statistical process control tools and methodology to identify both proactive and reactive opportunities for improvement; maintain effective internal control limits and work with customer teams on negotiating limits for key customers that provide quality assurance to customers while maintaining manufacturability for the factory.
  • Support strategic business and operational improvements through data-driven analysis of manufacturing performance, capacity utilization, quality metrics, and process effectiveness.
  • Complete failure analysis to identify root cause, develop and implement corrective/preventative actions along with material disposition to resolve both internal and external non-conformances; collaborate with customer teams on reporting findings and action closures, using 8D template when applicable.
  • Utilize structured problem-solving tools such as 8D, 5 Why, RCA, Fishbone, etc. to drive to root cause and then resolution in a methodical fashion for both product and process defects or upsets.
  • Collaborate with Customer Quality Engineer (CQE) organization to support customer requests as well as audits.
  • Maintain and improve key process documentation such as work instructions, FMEAs, and control plans and incorporate updates as new failure modes are identified or process changes are implemented; responsible for maintaining critical master data in ERP systems such as BOMs, routings, and material master information.
  • Leverage capacity data to identify bottlenecks and candidates for capacity expansion projects and develop business cases and financial justifications for capital investments if required. Execute capacity expansion projects to completion.
  • Support production by troubleshooting equipment or process breakdowns, ensuring robust PM plans and critical spares are identified and stocked.
  • Communicate effectively across the organization (e.g., marketing, R&D, facilities, operations, etc.) to drive a result; contribute to the direction of the department in partnership with other members of the team and leadership.
  • Mentor personnel in problem-solving methodologies, data analysis, performance improvement, and process standardization.

…

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